Future AM and Cranfield University’s Wind Tunnel Initiative
Company Overview
Cranfield University is a world-renowned institution in aerospace research, recognized for its excellence in advancing technology and innovation. With a strong emphasis on practical applications and real-world impact, Cranfield’s aerospace division continuously explores the frontiers of aerodynamics and propulsion systems. Their commitment to pushing the boundaries of research makes them an ideal partner for ambitious and groundbreaking projects.
Client Need
Cranfield University is developing a supersonic wind tunnel—one of the first of its kind—designed for propulsion intake integration. The tunnel features an 18-inch square cross-section and provides speeds of up to Mach 3. Cranfield’s goal is to create a cutting-edge research tool that will support the development of next-generation aerospace technologies. This ambitious project requires a partner with the technical proficiency and manufacturing expertise to transform highly complex aerodynamic designs into a tangible, high-performance wind tunnel.
Our Approach
Future AM has been selected as the trusted partner to deliver the complete mechanical solution for this ambitious project. With extensive experience in advanced manufacturing and a deep understanding of complex engineering challenges, we are collaborating closely with Cranfield’s research team to turn intricate theoretical designs into a tangible, fully operational wind tunnel.
Our approach included:
Advanced CAD Design Support: Working side-by-side with Cranfield’s engineers to optimize CAD models, ensuring that the highly detailed aerodynamic surfaces could be reproduced with exceptional accuracy.
Material Selection & Stress Analysis: Conducting comprehensive material evaluations and stress analysis to guarantee that the wind tunnel structure would withstand operational forces without compromising the aerodynamic integrity of the surfaces.
Advanced Manufacturing: Using our state-of-the-art facilities and 5-axis machining technology, we meticulously manufactured each component, replicating the intricate aerodynamic surfaces as defined by Cranfield’s research models.
All components are being machined from solid aluminium alloy, with Future AM providing both the mechanical design and analysis. As the aerodynamic design is evolving through collaboration with Cranfield, the mechanical design requirements are also adjusting, ensuring that the overall system aligns with the maturing aerodynamic model.
Outcome
The project is progressing with Future AM delivering a state-of-the-art mechanical solution that sets new standards in supersonic aerodynamic testing. This wind tunnel will enable Cranfield University to conduct groundbreaking research, helping to shape the future of aerodynamics and aerospace technology.
By partnering with Cranfield on this innovative project, Future AM is not only enhancing its reputation for delivering complex engineering solutions but also playing a pivotal role in advancing next-generation aerospace research.
