We have invested heavily to provide an extensive and modern range of industry leading plant, capability and capacity. In addition to a large part turning and milling capacity, we offer multi axis mill-turn centres capable of simultaneous 5 Axis machining. We also have precision machining capability and approvals for exotic materials such as titanium, beryllium, molybdenum and high-tensile nickel and chrome-steels such as Inconel. Listed below is our latest plant list.
Capabilities / Maximum Dimensions
CNC EDM Die Sinker
Resolution: 0.001mm
Table Travels, X,Y,Z: 600mm / 400mm / 400mm
Work table size: 800mm x 600mm
Max workpiece dimensions: 1000mm x 700mm x 400mm
Max table weight: 1000kg
For zero re-cast layer and contamination-free cutting of titanium
Capabilities / Maximum Dimensions
Anti-collision standard on 5 Axes
Max Work-piece: 1200mm x 700mm x 400mm
Travel X,Y,Z: 550mm x 350mm x 400mm
Max Thickness: 400mm submersible to 400mm
Max Work-piece: 3300 lbs
Max Taper: 30 deg in 400mm
Resolution: 0.0005mm
Capabilities / Maximum Dimensions
Precision Surface Grinding
Plate capacity: up to 450mm x 150mm
Table Size: 1000 mm x 500 mm (39.4 in x 19.7 in)
X, Y & Z-Axis Travel: 1000 mm x 500 mm x 500 mm
Spindle Speed: Typically up to 10,000 RPM
Weight: Approximately 2,500 kg
Capacity: 20-24 tools capacity
Capabilities / Maximum Dimensions
High speed Simultaneous 3-4 axis machining centre
Heidenhain 530i digital control
Network Link
43 metres/minute Rapid Feed in X&Y
43 metres/minute Rapid Feed in Z
30 Tool changer capacity
Spindle speed 40-8000 rpm
Travel X,Y,Z: 1000mm x 610mm x 610mm
Table size: 1150mm x 580mm
Capabilities / Maximum Dimensions
High speed Simultaneous 4 axis machining centre
centre
Network Link
Linear Scales
Travel X,Y,Z: 1020mm x 500mm x 600mm CNC Milling
Capabilities / Maximum Dimensions
High speed 3 axis machining centre
Heidenhain 530i high speed digital control
30-Tool carousel
12,000rpm spindle
Network Link
Linear Scales
28 m/minute Rapid Feed in X&Y : 20 m/minute Rapid Feed in Z
Travel X,Y,Z: 2000mm x 800mm x 500mm
Table size: 2000mm x 650mm x 500mm
Spindle speed: 40-8,000 rpm
EDM Small hole drilling is the production process for the forming of holes in hardened and exotic materials such as Inconel and Carbide. EDM drills bore holes with a long brass or copper tube electrode that rotates in a chuck with a constant flow of deionised water flowing through the electrode as a flushing agent and dielectric.
Drilling can be between 0.5mm and 4mm in diameter and up to a maximum depth of 400mm.
Capabilities / Maximum Dimensions
EDM Hole driller
Fitted with 300mm dia manual tilting rotary table
Capacity: 0.5mm to 3.0mm diameter
Capabilities / Maximum Dimensions
Precision Surface Grinding
Plate capacity: up to 700mm x 500mm
Capabilities / Maximum Dimensions
Fanuc OT Control
8 station turret
Max size of CNC workpiece:
520mm dia x 130mm lg / or 260mm dia x 250mm lg / or 200mm dia x 1220mm lg
Capabilities / Maximum Dimensions
3.00 metre
Fanuc Alpha X Series Control
Max size of CNC workpiece:
590mm dia x 70mm lg / or 370mm dia x 3000mm lg Doosan Puma
Capabilities / Maximum Dimensions
Max size of workpiece:
400mm dia x 150mm lg / or 200mm dia x 1220mm lg
Capabilities / Maximum Dimensions
Heidenhain 530i control
TNC426 Digital Control
Programmable 4th (head) Axis
With extraction and sealed CAD/CAM for machining of Carbon fibre composites
X,Y,Z Travel: 2000mm x 800mm x 800mm
Capabilities / Maximum Dimensions
X,Y,Z Travel - 2000mm x 800mm x 800mm
TNC426 Digital Control
4th (head) Axis
Capabilities / Maximum Dimensions
Max diameter: 460mm
Any length
Capabilities / Maximum Dimensions
76mm bar capacity
570mm swing
High Speed Fanuc OTC control
Capabilities / Maximum Dimensions
High speed Simultaneous 5 axis machining centre
Heidenhain 530i high speed digital control
High speed Head; 12,000 rpm spindle speed
Rapid Traverse 60 metres/min Linear Scales
Network Link
64 Tool Magazine
Table size: 3000mm x 1100mm
Max table load: 3000kg
Travel X,Y,Z: 2600mm x 1100mm x 1100mm
Capabilities / Maximum Dimensions
Fanuc OITD control
76mm bar working diameter
780mm max swing
376mm max turning diameter
760mm max turning length
24 position indexing turret
3,500 rpm spindle speed
Travel X,Z,C: 260mm x 830mm x 360°
Capabilities / Maximum Dimensions
High speed Fanuc 32iTA control
770mm swing over bed
590mm swing over saddle
560mm maximum turning diameter
1043mm maximum workpiece length
Travel X,Z,C: 362mm x 1105mm x 360°
116.5mm bar diameter
Maximum weight on spindle:700kg chucking work/1700kg shaft work
Capabilities / Maximum Dimensions
High speed Fanuc 32iT control
770mm swing over bed
590mm swing over saddle
560mm maximum turning diameter
2.028m maximum workpiece length
Travel X,Z,C: 362mm x 2155mm x 360°
116.5mm max bar diameter
Maximum weight on spindle:
700kg chucking work/2000kg shaft work
FutureAM uses QCT 3D Inspect-Pro software in conjunction with a Faro Quantum Arm which is equipped with both Touch probing and seven-axis Laser Scanning head. This provides an 1800mm working volume and offers accuracy comparable to fixed CMMs. QCT 3D Inspect software is fully programmable for repetitive measurement, and performs first-article inspection efficiently.
FutureAM uses Renishaw MODUS™ inspection software via a Renishaw REVO™ 5 Axis scanning head on a 2.5 Metre CNC Co-ordinate Measuring Machine to inspect by direct reference to original CAD data. The scanning system software employs a seat of CatiaV5 for direct reference to original model, eliminating the need for data translation. MODUS™ can also accept model data in other formats.
Manual machine with Renishaw MH20 head, suitable for measurement for CAD data using Inspect 3D software.
Capabilities / Maximum Dimensions
1100mm x 1300mm table.
Capabilities / Maximum Dimensions
Bed-type Universal
Heidenhain TNC415 Control
Maximum load 2 tonnes
18 speed spindle 50-2000 rpm
X,Y,Z Travel: 1600mm x 700mm x 850mm
Table size: 1950mm x 650mm
FutureAM uses Renishaw Modus on a modern 3 Metre, DEA GLOBAL® 12-30-10 CNC Co-ordinate Measuring Machine by direct reference to CAD data. The system is equipped with a Revo II Scanning head enabling full surface scanning as well as point Data. FutureAM produces inspection data to an overall accuracy of 0.004mm within the large envelope of 3000 x 1200 x 1100mm.
Capabilities / Maximum Dimensions
High speed Simultaneous 5 axis machining centre
Heidenhain 530i high speed digital control
High speed Head; 10,000 rpm spindle speed
Rapid Traverse 32 metres/min Linear Scales
Network Link
32 Tool Magazine
Table size: 1700mm x 660mm
Max table load: 1500kg
Travel X,Y,Z: 1500mm x 600mm x 600mm
Capabilities / Maximum Dimensions
Heidenhain 530i MB control
Through-spindle coolant
Travel X,Y,Z: 760mm x 610mm x 610mm
Working surface: 900mm x 600mm
Spindle speed: 12,000 rpm (belt driven)
Capabilities / Maximum Dimensions
Max size of workpiece:
520mm dia x 130mm lg / or 260mm dia x 250mm lg / or 200mm dia x 1220mm lg
Table Size: 4080 mm x 1100 mm
X-,Y and Z Axis Travel: 3600 mm x 800 mm x 600 mm
Spindle Speed: Typically up to 12,000 RPM or more
Capabilities / Maximum Dimensions
Cylindrical Grinding
Capacity: up to 100mm Ø x 500mm
Capabilities / Maximum Dimensions
Universal Cylindrical Grinding Machine
Capacity: 320mm Ø x 1000mm
Capabilities / Maximum Dimensions
Heidenhain 530i control
4th axis interface
Through tool coolant
X,Y,Z Travel: 3100mm x 1000mm x 1050mm
Table Size: 4000mm x 1150 mm
X,Y & Z Axis Travel: 4000mm x 1150mm x 550mm
Spindle Speed: Typically up to 8000 RPM
Weight: Approximately 3000 kg
Capabilities / Maximum Dimensions
10" chuck (quick release jaws)
240° B axis movement
Simultaneous 5 axis machining
36 tool carousel with chip ID
Main spindle max: 5000 RPM
Max machining length: 1011mm between centres
Milling spindle max: 12000 RPM
Max swing capacity: 658
Max bar work capacity: 65mm
Capabilities / Maximum Dimensions
12" chuck
240° B axis movement
Simultaneous 5 axis machining
36 tool carousel with chip ID
Main spindle max: 3300 RPM
Max machining length: 1519mm between centres
Milling spindle max: 12000 RPM
Max swing capacity: 658
Max bar work capacity: 102mm
Capabilities / Maximum Dimensions
12" chuck
240° B axis movement
Simultaneous 5 axis machining
36 tool carousel with chip ID
Renishaw Probing System RMP600
Main spindle max: 3300 RPM
Max machining length: 1519mm between centres
Milling spindle max: 12000 RPM
Max swing capacity: 658
Max bar work capacity: 102mm
Capabilities / Maximum Dimensions
Maximum machining diameter: 990mm
Maximum length: 3m
Maximum diameter in bar steady: 410mm
Mazatrol programming format
Capabilities / Maximum Dimensions
Standard machining diameter: 254mm
Maximum machining diameter: 420mm
Maximum swing: 720mm
Chuck size main spindle:12"
Mazatrol programming format
Table Size: 2300 mm x 630 mm
X, Y, and Z Travel: 1050 mm x 600 mm x 600 mm
Spindle Speed: Typically up to 12,000 RPM
Weight: Approximately 4000 kg
Capabilities / Maximum Dimensions
Spindle Speed: 18,000 rpm
Spindle Torque: 168Nm
Machine Travel: X=3000mm Y=800mm Z=720mm
Table Loading Capacity: 2,500kg
Coolant Pressure: 15 bar
Capabilities / Maximum Dimensions
Variable speed head
58" x 12" table
40" x 16" traverse X&Y
Power drawbar
Suitable for machining parts in small quantities
Capabilities / Maximum Dimensions
Honing diameters from 1.14mm to 80mm
Through honing and blind end bores
Stroke length up to 320mm
Fully adjustable spindle speed
Batches of 50-100,000
Capabilities / Maximum Dimensions
Quick set-up, low volume production
Semi-CNC lathe
Maximum size of workpiece:
250mm diameter by 1m lg
Max diameter: 250mm
Weight: 400kg
Blade length: 3000mm
Capabilities / Maximum Dimensions
Variable speed head
54" x 13" table
32" x 17" travel
Maximum table load 550kg
Suitable for machining parts in small quantities
Capabilities / Maximum Dimensions
Variable speed head
58" x 14" table
40" x 24" x 23" travel
Maximum table load 850kg
Suitable for machining parts in small quantities
Capabilities / Maximum Dimensions
Non contact measuring of items up to 200mm x 100mm.
HD Camera 768x494 (about 380,000 pixels).
Part Alignment in YZ axis.
Focusing length of 100mm in the Z axis.
Preset and manual magnification between 20x and 130x normal.
Laser pointer for positioning accuracy.
Both statistical and visual reports can be produced.
Can be connected to a network or a host computer.
Fully programmable.
Edge detector facility gives greater accuracy.
Standard Machining Diameter: 42 mm (1.65 in)
Maximum Machining Diameter: 250 mm (9.84 in)
Chuck Size (Main Spindle): 150mm
Mazatrol Programming Format